• Precision Crafted Custom Injection Molds

    At Baoyuan, we specialize in designing and manufacturing top-tier custom injection molding tooling tailored to meet the unique demands of the medical and automotive industries. Our comprehensive injection mold services encompass custom mold design, precision mold manufacturing, OEM mold production, and expert assistance in plastic product design and development.

  • Baoyuan: Your Premier Plastic Injection Mold Manufacturer

    At Baoyuan, we understand that exceptional tooling is the cornerstone of producing high-quality, cost-effective parts. As a leading plastic injection mold manufacturer in China, we are equipped with state-of-the-art tools, including mirror finish EDM machines, high-speed CNC machines, and precision wire cutters.

    Baoyuan's Precision Mold Workshop

    At Baoyuan, our tooling shop is defined by precision and organization. We offer a comprehensive range of services, including CNC machining, EDM, wire cutting, cooling line drilling, polishing, and meticulous mold fitting and assembly.

     

    Each component of our molds, from plates to side actions, sliders, and control boxes, is marked with a unique identifier for seamless tracking from machining to assembly. Moreover, our commitment to accuracy extends to every copper and graphite master, which undergo CMM measurements and are recorded in our ERP system.

    Optimizing Plastic Tooling with CNC Machining

    CNC machining plays a pivotal role in our plastic tooling fabrication process. We utilize this technology to precision-machine mold bases, extensive cavity and core areas, copper masters, and graphite masters. Our dedicated team of program engineers employs their expertise to streamline tool tracking and switching, thus enhancing machining efficiency while ensuring superior surface quality, dimensional precision, and geometrical accuracy.

    Efficient Machining with EDM for Precision and Hardened Steel

    In scenarios involving small, narrow areas or the processing of hardened steel, Electrical Discharge Machining (EDM) emerges as a highly efficient method. The fundamental principle of EDM involves the controlled movement of the copper master toward the steel block, creating a minuscule gap (typically ranging from 0.08mm to 0.25mm). During this process, an electrical breakdown occurs, triggering electrical discharge that meticulously burns away the surface of the steel. A cooling liquid efficiently carries away the resulting fine powder of burnt steel, effectively removing the surface material.

    Precision Measurement with CMM for Molds and Parts

    At Baoyuan, we employ Coordinate Measuring Machines (CMM) to meticulously measure both copper masters and steel components, ensuring they align precisely with the specified design parameters. Every dimension is securely stored in our comprehensive database for meticulous tracking and in-depth analysis. Our stringent tolerance control extends to molds, guaranteeing that the precision of injection molded parts remains within the prescribed limits.

    Precision Craftsmanship in Fitting, Assembly, and Maintenance

    The fitting, assembly, and polishing stages demand the expertise of skilled technicians who work diligently and attentively. In addition to creating new molds, we place a strong emphasis on regular mold maintenance. Typically, every 100,000 shots, we remove the molds for thorough cleaning and meticulous repair of critical components, including mating surfaces, ejecting systems, cooling lines, venting channels, sliders, and hot runner systems. This proactive approach ensures that only healthy and robust molds are in use, guaranteeing consistent quality and operational efficiency.